![]() ![]() Do not mistakenly connected to ground, remove the wire harness, plug from the right end of the battery and then check for voltage across both orange cables. Note that although this wire is black, it is the 12 volt positive battery terminal connected directly to the 12 volt battery and is live constantly. Put on your high voltage safety gloves, remove the cover from the right side of the battery, remove the wire terminal cover from the single black wire on the right end of the battery. Release the orange retainer clip on the electronics cover. Using the orange safety disconnect handle as a tool. Using a 10 millimeter side, remove the bolts securing the electronics cover to the seat side of the battery pack. We moved the ductwork from the side of the battery cooling fan, the battery cooling fan can now be removed by sliding it out towards the passenger side, remove the remaining duct work from the side of the trump, remove the wiring harness clamps from the battery cover. Hold down both rear seat backs using a trim removal tool, remove all trim on the passenger side of the battery pack and fan, remove the remaining ductwork which are secured by push clips, remove the wiring plug from the battery cooling fan, remove the bolts securing the cooling fan to the battery. Next remove all trunk trim surrounding the battery pack and battery cooling fan as well as the trunk floor covering. Put on high voltage safety gloves to access the orange high voltage disconnect located in the right front of the trunk, behind the cutout in the trim panel, lift up on the handle while pulling outward and remove it from the vehicle, store it in a secure area away from the vehicle. And remember when working with high voltage hybrid vehicle systems always wear insulating gloves until instructed to remove them to begin, turn off the ignition and slide both front seats to their forward most position, Remove the 12 volt battery negative cable. Deep sockets in 10 millimeters 12 millimeter and 14 millimeter A trim removal tool, A ratchet or impact wrench with a 6 extension, a cat 310 volt rated volt meter and leads And high voltage gloves with leather protectors that are clvolt rated. Yeah, To complete this installation, you will need the following tools. If you are not a qualified technician, do not attempt to remove, install or service hybrid vehicle batteries. You personally assume all risks and responsibilities for any damage, injury or death that result from your misuse of our products or from your failure to use the proper safety equipment or take the proper safety measures. Using the proper techniques and safety measures for removing, installing or servicing hybrid vehicles, batteries are your sole responsibility. Please attentively watch this video and read the technical specifications, sheets, warnings, instructions, and safety measures that accompany the product. ![]() ![]() Suitable training is essential before removing installing or servicing this product which should only be attempted by a qualified technician. Safety is an important concern when working with the electrical systems of hybrid vehicles, particularly when removing and installing hybrid vehicle batteries because of the high voltage that the batteries generate, removing and installing hybrid batteries is an inherently dangerous activity and can lead to serious or even fatal injuries. ![]()
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